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Innovation and maintenance of paper foil coating and printing technology: ensuring a win-win situation of quality and efficiency

Author:admin   Date:2025-01-02

1. Application of advanced coating technology
Coating is a basic link in paper foil processing, which directly affects the subsequent printing effect and the visual and tactile experience of the final product. Although traditional coating technology can meet basic needs, it has limitations in uniformity, efficiency and environmental protection. With the advancement of science and technology, a series of advanced coating technologies have emerged, such as micro-gravure coating, air knife coating and roller coating, which not only improve the uniformity and precision of the coating, but also reduce material waste and environmental pollution.

Micro-gravure coating: Through the precisely designed gravure roller, the amount of coating is accurately controlled to achieve ultra-thin and uniform coating, which is particularly suitable for pre-printing treatment of high-precision patterns.
Air knife coating: Using high-speed airflow to form an air cushion between the coating roller and the paper foil, effectively controlling the coating thickness, suitable for paper foil products that require high gloss or matte effects.
Roller coating: By adjusting the gap and speed of the coating roller, the coating thickness can be flexibly controlled, which is suitable for large-area uniform coating, with high efficiency and relatively low cost.
2. Innovation of printing technology
Printing is a key step in giving paper foil vitality. Advanced printing technology can accurately reproduce every detail of the design draft and enhance the artistic value and market competitiveness of the product. Digital printing, flexographic printing and gravure printing are several commonly used technologies in paper foil printing.

Digital printing: Known for its flexibility and short-run printing capabilities, it can quickly respond to market changes, achieve personalized customization, bright colors and natural transitions.
Flexographic printing: Suitable for printing large areas of color blocks, uniform ink transfer, friendly to the surface of paper foil, and suitable for products with high environmental protection requirements.
Gravure printing: With its fine line expression and rich layering, it occupies an important position in the field of high-end packaging, especially suitable for expressing complex patterns and high-saturation colors.
3. Maintenance and care of equipment
No matter how advanced the technology is, the stable operation of the equipment is the prerequisite for achieving high-quality output. Regular maintenance and care of coating and printing equipment, including but not limited to cleaning, lubrication, calibration and parts replacement, can effectively prevent failures, extend equipment life, and ensure production continuity and product consistency.

Daily cleaning: After daily production, thoroughly clean the residual paint and ink on the surface and inside of the equipment to prevent blockage or corrosion caused by drying.
Regular lubrication: Lubricate key moving parts according to the guidance of the equipment manual to reduce friction and improve efficiency.
Precision calibration: Regularly use professional tools to calibrate the coating roller, printing plate, etc. to ensure the accuracy of coating thickness and printing position.
Preventive maintenance: According to the equipment operation record, predict and replace wearing parts in advance to avoid sudden failures affecting production.